Manufacturing Process Development Engineer

Manufacturing Process Development Engineer Resume Sample

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Diligent, competent, and highly analytical professional, with extensive mechanical and manufacturing engineering skills, combined with solid problem-solving, quality improvement, and manufacturing engineering expertise. Successful in developing solutions and procedures; analyzing and translating requirements; identifying deficiencies and potential opportunities; and devising innovative and cost-effective manufacturing solutions to enhance competitive advantage and attain efficient business performance, cost reduction, and company goals achievement. Proficient in utilizing various engineering software, including SolidWorks, ANSYS, Mathcad, Minitab, EES, Microsoft(r) Office Suite, Adobe Photoshop, Agile Advantage, along with basic knowledge in C, C++, V, V++, and Java.

KEY STRENGTHS

Project Planning
Mechanical Design and Modeling
Leadership and Development
Manufacturing Management
Product Design and Manufacturing
Analytical and Strategic Planning
Production Management
Process Development and Improvement
Problem Identification and Resolution

PROFESSIONAL EXPERIENCE

AB&C ELECTRONICS, Victor, NY/Newark, NY
Manufacturing Process Development Engineer | 2018-Present

  • Define product deliverables using design of experiments (DOE) and advanced software tools and in close collaboration with internal and external customers
  • Provide exemplary supervision to all functions of production in the facility, including administration, planning, engineering, direct labor, test engineering, quality assurance, and shipping/receiving
  • Spearhead the development and observation of overall functionality and reliability of the production floor through fixturing, process development, and reliable variable tracking
  • Conduct comprehensive research on the wire, cable, and electronics packaging industry to ensure the highest quality products are delivered at the most economical rate of return
  • Obtain statistical process control by monitoring work completed and operating with quality assurance
  • Capture best practices and most efficient method of production by identifying synergies between customer demand and production capabilities
  • Efficiently maintain reliability, scalability, and efficiency of the production floor environment through comprehensive analysis of current work with key resources

Career Highlights:

  • Delivered superior performance in leading the process development project to vastly improve the production of the two-part epoxy processes through DOE and process control
  • Led the processes involved in the production of wire and cable assemblies for military and commercial customers across the nation
  • Functioned as lead engineer on a number of different large-scale projects for internal and external customers, such as GE, Boeing, and Harris Communications
  • Took part in designing, implementing, and managing production floor assembly techniques, test specifications, and quality assurance objectives to ensure repeatability, compliance with customer’s demand on utmost quality, process improvement, and overall production efficiency improvement
  • Administered the successful implementation of a two-part epoxy area process flow essential to increase production rates, support tools facilitating production, and achieve benchmarks and reporting mechanisms
  • Thoroughly evaluated and corrected a manual soldering process, historically resulting in more than 60% rejection at testing
  • Led efforts in developing new, more controlled manual process with well-documented instructions to ensure an uncontaminated work area and accurate wire preparation before assembly that reduced rejection of completed assemblies by 95%
  • Rendered keen oversight to high-profile, complex projects, such as a large-scale Kaizen event to reorganize the wire preparation area
  • Organized equipment in a more efficient manner by developing and implementing increased throughput of product packages using software tools

DE&F INSTITUTE OF TECHNOLOGY, Rochester, NY
Robotics Laboratory Manager and Graduate Assistant | 2017-2018

  • Utilized technical skills in designing, formatting, and orienting SCARA robots in a way that allowed safety and accessibility for new students
  • Ensured conformity with 5S methodologies to organize and structure physical laboratory room

Career Highlight:

  • Authored and presented Restructuring the Robotics Laboratory and Laboratory Curriculum at the Rochester Institute of Technology to the International Engineering Research Conference (IERC)

GHIJ CORPORATION, Clyde, NY
Manufacturing Engineer Intern | 2016-2017

  • Played a lead role in developing and adjusting data-tracking documents and in collecting data for process capability study of all aspects of the GE90 turbine fuel nozzle assemblies
  • Worked closely with engineers and operators to increase throughput while upholding high reliability of aerospace and military standards

KLMN INCORPORATED, Clinton, CT
Process Engineering Intern | 2014-2015

  • Directed process engineering updates to one-of-a-kind wire drawing machinery spoolers
  • Conducted comprehensive research on material properties, performed cost analyses, implemented updates, and constructed follow-up viability assessment for future interns
  • Directly increased ease-of-use and reduced downtime through the developed prototype spooling sheave

OTHER EXPERIENCE

SELF-EMPLOYED, Rochester, NY
Mechanical Services Consultant | 2013Present

DE&F INSTITUTE OF TECHNOLOGY, Rochester, NY
Teaching Assistant | 2016

MNOP COMPANY, Rochester, NY
Residential HVAC Service Technician | 2010-2013

EDUCATION

Master of Science in Manufacturing and Mechanical Systems Integration | 2018
DE&F INSTITUTE OF TECHNOLOGY, Rochester, NY

Bachelor of Science in Mechanical Engineering Technology | 2017
DE&F INSTITUTE OF TECHNOLOGY, Rochester, NY

Dean’s List; Clarkson University Leadership Award Nomination; Donald and Jeris Boyce Ethics Scholarship

CERTIFICATIONS

IPC/WHMA-A-620 Application Specialist
ARI Residential Heating and Air Conditioning
Refrigeration Type II Certified
OSHA Safety Certified

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